GENITEC DONGGUAN CO.,LTD
Genitec&Seprays:PCB Depaneling Total Solution Provider.
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High Efficiency 220V 50HZ PCB V Cut Machine CNC Router Machine
High Efficiency PCB V-Solt Separator PCB Separator CNC Router Machine ZM30-X
PCB V Cut Machine Introduction
● Fully-auto online V-groove Separator machine has greatly improve the quality of splitting the PCB Boards;
● It can realize the V-groove X and Y direction two-ways auotmatic slitting,it can cutting the aluminum substrate (300-1500mm), the Copper substrates, FR4 without burres.
● It can be connected to the assembly line to achieve full-auto PCB separation without manual placement；the separated boards are transported away though the assembly line,which greatly save labor cost;
● When changing product, you can directly exchange the knife die part and suction cup part without manual adjustment of the knife, which saves time greatly.
PCB V Cut Machine Operation Process
1. Machine is equipped with a lower cutting die module.PCBs are sent to the predetermined track through the PCB Loader machine;the mechanical hand moves over and uses a vacuum nozzle to transport the PCB board to the cutting die.
2. After the PCB is placed on the lower knife die module, move to the cutting position, the round knife cutting the PCB in horizontal direction,after cutting one knife, the lower knife die modelue moves to the cutting position,until finish cutting the horizontal PCBs, the rotary cylinder automatically rotates 90 degrees to cut the vertical PCB.
3. After the machine finish cutting the PCB, the knife mold and knife set exit; the picking (boards) mechanical hands moves over and sucks the PCB and the board waste edge at the same time, then moves to the waste box to put down the waste edge, then moves to PCB unloader machine to put down the PCBs on the tray and sent away by the transporation line.
4. There is an industrial vacuum cleaner under the cutting die to suck away the PCB dust. Work in this loop.
Remarks: The individual PCB boards can be automatically placed in the charging basket (charging tray, or directly on the assembly line) according to customer requirements.
PCB V Cut Machine Specifacation
|
Machine specifications | Machine name | PCB V-solt separator |
| Model | ZM30-X | |
| Dimension | 1350*1200*1800mm | |
| Outside | Vertical | |
| Weight | 220KG | |
| Color | Computer white | |
|
Machine Supply Requirements | Power | AC220V 1800W |
| Environmental requirements | Clean and dry environment, avoiding humidity or high temperature | |
| Working pressure / pipe diameter | ≥0. 6MP/6mm | |
| Minimum distance between part and cutting line | ≥1.5mm | |
| Max./Min. cutting length | 300mm*250mm 12mm*12mm | |
| Suction requirements | At least one side of a single small board the empty space is larger than 10 * 10mm | |
| PCB Inlet adjustment | Direct input parameters, automatic adjustment | |
| Max.Components on the PCBA | PCB Max.height (Reverse side ) :20mm,Max.height (Front side) :35mm | |
|
Machine Software Part | PLC | XINJIE PLC |
| Parameter setting | Direct input by touch screen according to the size of the V-slot | |
| Storage Module | Store 50 sets of programs | |
| Touch Screen | WEILUN Touch Screen | |
| Fiber Optic Sensor | Daochuan Sensor |
| Cutter | Blade | High speed steel knife imported from Japan |
| Knife Angle | 10-30°(Optional) | |
| Usage life | 5000000 times | |
| Die precision | 0. 1mm | |
| Time to change knife die and suction cup | 60 minutes | |
| Main Control System | Cutting speed | 15s/pcs(200*150mm) standard speed 8 cuts for reference |
| Motor brand | Mitsubishi Servo Motor | |
| Guide screw | HIWIN guide screw | |
| Assembly line MAX.Length and Width | 650mm*250mm(can be customized) | |
| Cutting speed | 0-800mm/s | |
| Movement mode of cutter base | Servo system+Ball screw Guide | |
| Suction mechanical hand motion control mode | Stepper motor + rail + belt drive | |
| Dust collection method and power | Die Lower dust collector 1500W | |
| Cutting thickness | 0. 4-3. 5mm | |
| Other Function | Misoperation protection | Light curtain, sensor and software triple protection |
| Surface treatment of parts | Anode plating | |
| Security Protection | Emergency Stop | |
| Power off and air off function | Have | |
| Self-detection function | Start-up time monitoring, capacity monitoring, machine failure information and automatic rejection system | |
| Machine main parts | PCB Loader Machine (assembly line), Suction cup, Three-axis mobile cutting platform, Dust collector | |
| Working Method | Auto mechanical hand online cutting PCB and deliver PCB | |
| Application | Bidirectional V-groove for PCB board after plug-in / SMD |
